Safety in Process Equipment Design and Operation Training

Date Format Fees  
19 Mar - 22 Mar, 2024 Classroom ₦300,000 Register
13 Aug - 16 Aug, 2024 Classroom ₦300,000 Register
19 Nov - 22 Nov, 2024 Classroom ₦300,000 Register
19 Mar - 22 Mar, 2024 Classroom ₦300,000 Register

Event Details

At the end of this training seminar, the participants will be able to:

  • Understanding different aspects of process design that influence process safety
  • Appreciate “inherently safer design” for the entire process plant operation
  • Evaluate mechanical integrity of process equipment
  • Identify hazards associated with process fluids regarding impact on material degradation
  • Follow code requirements for sizing relief valves to handle relief streams
  • Operate Emergency De-Pressuring Systems (EDP) in case of fire and gas explosions

 

CONTENT

Overview of Safety in Process Design

  • Definition of Safety in Process Design
  • Overview of Historical Incidents and Problem Areas
  • Components of Process Safety: People, Plant, Process
  • Risk Identification and Safety Analysis
  • Process Hazard Analysis: HAZOP, LOPA, FMEA
  • Hazards Associated with Specific Plant Systems
  • Elimination of Hazards through Process Design
  • Prevention of Human Error through Process Control and Monitoring

 

Inherently Safer Design

  • Inherently Safer Design Methodology
  • Pre-Design and Design Phases
  • Materials of Construction and Optimized Fabrication
  • Hazard Associated with Process Fluids and Chemical Reactions
  • Corrosion, Erosion and Material Degradation
  • Leakage and Loss of Primary Containment
  • Dispersion of Hydrocarbon Release
  • Flammability of Chemicals

 

Safety of Process Equipment

  • Hazard Associated with Process Equipment
  • Safety Considerations in Reactor Design
  • Design Procedure for Safety of Pressure Vessels, Storage Tanks, Reactors, Heat Exchangers
  • Venting of Tanks and Vessels: Codes, Standards and Best Practices
  • Piping System Design and Safety
  • Design of Piping System Accessories: Valves, Fittings, Supports
  • Assessment of Material Degradation during In-Life Cycle: Fitness for Service
  • Monitoring, Testing and Inspection (NDT)

 

Design of Pressure Relief Systems

  • Design of Safety Valves
  • Operation of Pressure Relief System
  • Calculation and Sizing of Relief Loads of Pressure Relief Systems
  • Pressure Relief Valves vs. Rupture Discs
  • Codes, Standards and Best Practices
  • Specifics of Pressure Relief Systems for Pumps, Compressors, Turbines
  • Process Plant Disposal Systems
  • Disposal Hazards, Risk Assessment and Environmental Factors

 

Process Monitoring and Control

  • Safety Instrumented Systems
  • Process Plant Monitoring and Control System: SCADA
  • Emergency De-Pressurig Systems (EDP)
  • Prevention of Fire and Gas or Dust Explosions
  • Safety Consideration in Plant Layout and Equipment Spacing
  • Management of Change and Integrity Operation Window
  • Plant Equipment Inspection and Maintenance Procedures
  • Final Conclusions

 

TRAINING METHODOLOGY

The training methodology combines lectures, discussions, group exercises and illustrations. Participants will gain both theoretical and practical knowledge of the topics. The emphasis is on the practical application of the topics and as a result participant will go back to the workplace with both the ability and the confidence to apply the techniques learned to their duties.

 

  • Venue

    Alpha Partners Professional Training Conference Centre. 200, Muritala Mohammed Way (3rd Floor), Yaba Lagos.

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