Implementing Effective Preventing and Predictive Maintenance Programmes

Effective planning and predictive maintenance are critical for a successful company and an integral part of maintenance management strategies such as RCM, RBM, TPM and 6-sigma.  This comprehensive 4- day’s workshop has been designed to benefit both qualified new professional as well as experienced professional who may be involved in the rollout of a comprehensive maintenance system or auditing an existing system.

CONTENT:

*Optimization of Maintenance Decision

· Failure pattern identification

· Statistical analysis of failures

· Wellbull analysis

*Developing the CMNS

· Database construction

. Resources

·Maintenance strategies

*Scheduling

· Long term scheduling with production

· Medium and short term scheduling

· Planning department interface

· Job planning

· Roles and responsibilities

*Key performance indices (KPI)

· Reliability and statistics – MTBF and reliability

· Work request backly analysis

· Customer feedback analysis              

*Zero base budgeting

· Define the production requirement

· Define the maintenance

*Failure mode effect and critical analysis (FMECA)

· Causes of failures

· Likelihood and severity of failures – risk analysis

· Reliability centered maintenance

*Reporting

· Monthly PM and PDM reports for management

· Financial feedback reports

· Budget control.

FOR WHOM:

Works, Services and Maintenance Personnel

TRAINING METHODOLOGY

The training methodology combines lectures, discussions, group exercises and illustrations. Participants will gain both theoretical and practical knowledge of the topics. The emphasis is on the practical application of the topics and as a result participant will go back to the workplace with both the ability and the confidence to apply the techniques learned to their duties.